Special Products
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All products manufactured by
Bagyalakshmi Engineering Works carry the stamp of quality and the
commitment that has placed Bagyalakshmi Engineering Works as one of the
leading manufacturers of paper cone and paper tube making plants.
The machines made by Bagyalakshmi Engineering Works are fabricated in
heavy structural mild steel with powder-coated sheet metal enclosures.
The drives of all the machines are operated by quality electric motors
from leading companies.
The products pertain to the category of machinery wherein continuous
modernization and progress take place all the time. In keeping up with
the latest trends of the industry, Bagyalakshmi Engineering Works brings
in innovations and developments. Moreover, our customers demand new and
improved products all the time.
So, the specifications given for the machines are indicative only.
Individual types of plants can also be developed and supplied according
to the precise specifications of the customers on request. Bagyalakshmi
Engineering Works pledges total commitment to sincerely design and
produce the machinery as per your specifications and deliver them to
you.
Paper
Edge Protector Plant
The Paper Edge Protector, as the name itself suggests,
is used to protect the sharp edges. The Paper Edge Protector finds its
application in granite, glass, paper rolls, sheet metal rolls,
corrugated boxes and other various special products.
Earlier, the sharp edges were protected by gunny or woven sacks, cloth
or thick paper. But, these materials were woefully inadequate in
protecting the hands and legs of the people handling these sharp
objects. The Paper Edge Protector not only protects people but is also
effective in keeping the edges of the materials intact.
The Paper Edge Protector Plant consists of the following machinery:
- Slitting Machine
- Reel Stand
- Glue Preparation Unit
- Spraying Type Glue Applicator
- Pre-forming Machine
- Forming Machine
- Shearing Machine
- Fine Cutting Machine
- Wrap Around Punching Machine
Among these machines, the machines
bearing serial numbers 1 to 4 have been described under the Paper Tube
Making Plant. The rest of the machines are described here.
The paper layers, after being slit in the Slitter Rewinder and having
been applied glue, reach the Pre-forming Machine.
1. Forming Machine
After the operations in the
Pre-forming machine, the layers are fed to the paper forming Machine. There
are three stations having big angular female and male pressure rollers
operated by a pneumatic system. While the layers pass through the
stations, the angle is formed stage by stage and the Edge Boards take
their shape. The edge boards can be made in regular as well as irregular
shapes. Then the edge boards enter the Shearing Machine.
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The following specifications are for both
Pre-forming and Paper Forming Machine: |
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Production capacity |
5 to 10 meters of Edge boards per minute |
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Specifications of Edge boards |
25x25x3 mm to 75x75x8 mm |
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Power |
5 to 10 HP DC motor |
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Labour requirement |
1 Person |
2. Shearing Machine
In the paper shearing machine, the edge boards are cut into broad pieces by a pneumatic cutting
tool according to a pre-determined setting. The paper shearing machine does not need
any manual intervention and the entire operation takes place
automatically.
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Total power requirement |
1.5 HP AC motor for glue applicator |
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Labour requirement |
1 Person |
Note: The auto-pneumatic shearing system needs a 5 HP air
compressor.
3. Fine Cutting Machine
This machine does the final cutting. The Edge boards are cut into the
required lengths. The operation takes place manually with electrical
cutter.
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Total power requirement |
750 to 1000 Watts AC motor |
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Labour requirement |
1 Person |
4. Wrap around Punching Machine
This machine does the notching or punching operations. It has automatic
feeding arrangement. The Edge boards are ready for wrapping after this
operation is over.
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Total power requirement |
2 HP AC motor |
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Labour requirement |
1 or 2 Persons |
Pulp
Moulding Plant
Today, the whole world is aware of
global warming and its dire consequences. One of the primary causes for
the global warming is the excessive use of plastics. Many countries are
taking steps to ban the use of plastics. Hence, people have begun to
look for alternatives for plastics.
Bagyalakshmi Engineering Works is in the forefront of developing the
latest technologies. One of our initiatives in the quest for alternates
for plastics is the Pulp Moulding Plant. This plant is a veritable
godsend for people looking for a convenient material to replace
plastics. This plant uses waste paper, board and other cutting waste as
the raw material.
The end products that can be made out of the paper pulp are:
- Egg tray and box
- Fruit tray
- Shoe
- Mobile phone pack
- Bulb pack
The Pulp Moulding Plant consists of the following
machinery:
Hydro Pulper
This machine is fabricated in MS plates, angles and channels. The
machine operates from a vertical position with the motor drive at the
bottom. Water and waste are fed into the machine and the machine
produces the paper pulp in the required consistency. The pulp thus
produced goes into the Bottom Agitator Tank.
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Production capacity |
200 to 300 kg per charge |
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Power requirement |
10 to 15 HP AC motor |
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Labour requirement |
2 Persons |
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Bottom Agitator Tank
The paper pulp enters this tank from the Hydro Pulper through a gate
valve. Chemicals for cleaning and bonding are added here and the pulp is
mixed thoroughly by the agitating mechanism. Water can be added if
necessary. The mixed pulp is pumped to the Top Agitator Tank.
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Total power requirement |
4.5 HP AC motor |
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Labour requirement |
1 Person |
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Top Agitator Tank
The pulp is further made into a homogeneous mixture here and then fed
into the Moulding machine. There is one more agitator here and finally
the pulp gets a uniform consistency so that it can be moulded easily.
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Power requirement |
1.5 HP AC motor |
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Labour requirement |
1 Person |
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Moulding Machine
The paper pulp arrives here ready to be moulded into any required
shape. Various dies are used to get the end products. The moulding takes
place in a continuous manner and the entire process is automatically
performed.
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Total power requirement |
12 HP AC motor |
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Labour requirement |
1 Person (with helpers) |
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Hot Press
The moulded products are dried either by exposing them to the sunlight
or by using a drier. Then they are compressed in the Hot Press. The Hot
Press gives a fine lustrous finish to the products and they are ready
for the market.
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Total power requirement |
3 HP AC motor |
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Labour requirement |
1 Person (with helpers) |
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